Full Auto Wire soldering Production Line

Short Description:

The full automatic intellegent electronic cigarette microphone welding production line with CCD welding wire assembly machine is used for welding electronic cigarette microphone. It adopts PLC programming, automatic feeding, automatic welding, automatic unloading, automatic sorting, automatic counting and other processes. The welding wire assembly machine is equipped with CCD automatic assembly machine, which can accurately assemble the welding wire and the welding head. The welding speed is fast, the welding effect is good, and the welding posture is beautiful.

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Equipment process description

1. Manually place the copper strip into the fixture of the feeding conveyor belt.

2. The feeding conveyor belt drives the fixture to move intermittently under the welding wire mechanism.

3. At the same time, the wire pulling mechanism pulls the wire to the set length.

4. The wire stripping mechanism peels and cuts the wire.

5. The wire feeding mechanism rotates clockwise to soak the thread end in perfume and tin.

6. At the same time of step "5", the wire feeding mechanism takes over the wire on the pulling mechanism and impregnates the other end of the wire with perfume and tin.

7. The wire feeding mechanism transports the wire to the lower part of the wire welding mechanism, and the wire welding mechanism starts wire welding.

8. The finished product blanking mechanism removes the welded product from the feeding conveyor belt and places it on the finished product blanking belt.

9. Cycle accordingly.

About US

Since the establishment in 2008, Dongguan Gongming Automation Technology Co.Ltd. has devoted to standard and non-standard automation research, production,sales and provide customer service. Dedicated to provide automated management ofoverall solutions for medical, mobile, camera, motor manufacturing, small householdappliances, toys, semiconductors and other electronic digital products. Mingshuo SmartManufacturing is one of the company's brands with multiple product systems. Include3C common platform vision screw machine, special type screw, special screw and othercustomized screw locking equipment, medicalflat mask machine, disposable civilianmask machine, automatic soldering robot,ICT/FCT/ATE smart online test productionlines, semiconductor packaging equipment, magnetic winding machines as well asother non-standard automated machines.

FAQ

1: HOW IS THE AFTER SALES SERVICE?
A:Weprovide1 year guarantyandtechcsuppotifetmeAl machine's parts can bereplaced for free within1 vear if broken(excluding error operation).

2: IS IT DIFFICULT TO INSTALL THE MACHINE?
A: The work shop should prepare fullfacilty suchaspowerand air compressor Foithe first installation, we provide online trainingForthe further problems come out wecan provide video instruction as well.

3: WHAT'S THE MACHINE LEAD TIME?
A:For the standard machineswe candeliverywithn3~7daysft is customized by cus tomer(OEM), the lead time is 35-55 days

4: DO YOU PROVIDE CUSTOMIZED?
Surewe can designtheequipment accordingto the dataof the structural sectionyou provide. We are professional sheet metal forming machine designer andmanufacturer

5: YOU ARE TRADE COMPANY OR FACTORY?
We are Manufacturer.

6: HOW TO VISIT YOUR COMPANY?
Our factory is located in GuangdongProvicePlease advisethe visiting date in advance, we can pick up you from Airport or Railway station.

Product Details

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Next: 4-Axis Robotic Soldering Machine

Specification

item	value
Place of Origin	China
	Guangdong
Brand Name	MINGSHUO
Condition	New
Weight (KG)	400
Video outgoing-inspection	Provided
Machinery Test Report	Provided
Marketing Type	Ordinary Product
Warranty of core components	1 Year
Core Components	PLC, Engine, Bearing, Motor, Gear
Warranty	1 Year
Applicable Industries	Manufacturing Plant, Machinery Repair Shops, Other
Showroom Location	None
Type	Customized
Product name	Wire weiding machiine
Voltage	AC 110V/220V,50Hz/60Hz
Feature	High Precision
Application	Automation Equipment

Item	Description	Content
1	Equipment Function	a. Roll wire, automatic feeding. b. Equipment automatic cutting, peeling, tinning, tin dipping, and automatic soldering(Welding of 1-4 wires is optional). c. Can achieve free switching of 4-color wires. d. Single direction welding, multi angle welding (Optional). e. After welding, the inclination angle of the wire is 0-25 °.
2	Production capacity and defects	Approximately 3000~4000 wires welded per hour.
3	PCBA board size requirements	Can be used within the range of 166-210mm.
4	Requirements for components around the solder board	a. Component height: Within the 1mm range of the solder board, no components higher than 2.6mm are allowed (Except for special circumstances). b. PCB board size: 1.5-3mm. c. PCB board position: All within the PCB range (Except for special circumstances)
5	Peeling distance	1. Shortest peeling wire: 13mm. 2. Maximum peeling length: 170mm. 3. Peeling length: 2-4mm wire skin.

Equipment advantages:
1. Strong universality of equipment: almost all products that meet the travel requirements for wire peeling and cutting, as well as those without dryness during welding, can be universally used.

2. The processed products have high consistency: cutting, peeling, and welding are all automatically completed by the equipment, and the length of wire and the fullness of solder joints between products will be the same.

3. Labor saving: Operator can assist in loading and unloading materials on a regular basis, with one person being able to take care of 2 to 3 equipment, without the need for skilled welding workers. Ordinary employees can watch the machine.

4. High efficiency: A medium configuration equipment with two simultaneous welding lines can weld 2100 wires per hour. High configuration equipment with four simultaneous welding lines can weld 3600 wires per hour.

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