Smart Screw Locking Machine

Short Description:

Model:LYY4441SJ

Feeder mode:Adsorption Type

Dimension (L*W*H) (mm):700*580*650mm

Weight(kg):45 KG

Operation Range (X*Y*Z) (mm):380*365*65mm

Axis:4 Axis (X,Y1,Y2,Z)


Product Detail

Product Tags

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Advantages

Reduce cost:High-efficiency operation is achieved by only one person.One person+one machine's efficiency amounts to 3-5 persons' efficiency.

High efficiency:the number of electric screwdriver of the Z axis is customizable according to customers' requirements. Several electric screwdrivers can work at the same time.

More relax: single equipment for single worker, Just finished loading,Reduce the labor intensity of workers.

Reliability:Automatic alarm system, working >20 hours.

Good image:Iintelligent automatic equipment presents a new appearance of production line in factories,which helps enterprises establish an image of high technology

Customization:Robot can be customized based on customers' requirements on products assembly.

This is a customized high efficiency multifunctional pressing and vision screw locking machine. It is designed to provide automated solutions for the fastening of screws in a variety of applications. The machine features a powerful motor, adjustable speed and adjustable pressure settings that provide efficient, reliable and accurate performance. It is equipped with a vision system that is capable of detecting screw heads, enabling accurate placement and locking of screws.

Main Features

1) The width of the transport tunnel can be adjusted.

2) CCD camera positioning control. Screw locking control system.

3) Without limited for the quantity of the screws. (Max quantity can be more than 1000 pcs)

4) It can be read the XY coordinate of the CAD intelligently, or read the Gerber info to get the XY coordinate.

5) The position of the defective screws are shown to solve the problems, it includes the product has too many screws and the wrong position of screws are not easy to find.

6) With the smart inspection function. It includes the inspection of missing locked, loose screw and other unstable locked situations.

Functions

1.Wide universality, small in size, can cooperate with production line, convenient for product replacement.

2.With intelligent inspection function, inspection miss locked,unstable locked,loose screw and so on.

3.The Y axis can be made into double-station(that is, double Y axis),so the operator can load alternately.

4.High degree of automation, easy operation which the staff can master and debug quickly.

5.Accurate torsion, convenient adjustment, and the quality of lock is guaranteed.

6.Touch screen display or teach pendant programmable achieve more operations,Through a simple programming, can be put into production, convenient for production and management.

7.With the function of leak detection, once a screw did not fill in place it can fill continually or start alarm processing.

Applications

1. It is suitable for all kinds of screw fastening process on mobile phones, keyboards, monitors, car accessories, toys, small home electrical appliances, integrated circuits, printed circuit boards, LCD screen, electronic components (such as relays, speakers), etc.

2. This machine is ideal for applications such as electronics assembly, automotive manufacturing, and medical device production.

Parameters

It is suitable for all kinds of screw fastening process on mobile phones, keyboards, monitors, car accessories, toys, small home electrical appliances, integrated circuits, printed circuit boards, LCD screen, electronic components (such as relays, speakers), etc.

Parameters

Model LYY4441SJ
Feeder mode Adsorption Type
Dimension (L*W*H) (mm) 700*580*650mm
Weight(kg) 45 KG
Operation Range (X*Y*Z) (mm) 380*365*65mm
Axis 4 Axis (X,Y1,Y2,Z)
Driving mode Precision Stepping Motor+Timing belt
Maximum Speed X,Y 600mm/S, Z 500mm/S
Repeated precision X,Y,Z  ±0.02mm
Teaching Method Remote Teaching/Manual Data Input/Optional: LCD Touch Screen
Motor system precision stepper motor
Transmission mode Timing belt + screw rod +guide rail
Control Panel Teach pendant (optional:PC or Touch Screen)
Screwdriver brand Taiwan DG / Japan HIOS
Torque Range 0.5~15kgf.cm (can be adjusted )
Tighten efficiency About 60pcs/min(according to the screw type)
Voltage AC 110V/220V,50Hz/60Hz
External Interface USB + RS232
Power Source Electricity + Pneumatic
Air pressure requirement 0.4 to 0.6MPa (4 to 6kg/cm2) as dry air
Working Temperature 5-40C°
Working Humidity 20-90% RH

Product Details

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